Production, High-Throughput Systems for Your Application.
Standard & Custom Platforms to Accept Variable Substrate Sizes & Configurations.
PVD-BATCH DRUM SERIES
The Kurt J. Lesker Company PVD-BATCH DRUM SERIES consists of two standard sizes (PVD 200 AND PVD 500), which can be configured in either a horizontal or vertical configuration. A horizontal configuration is preferred where particulate is a major concern. Both horizontal and vertical configurations are available with dual axis rotation for 3D coatings. Throughput, measured by deposition area per run, can range from a few hundred square inches to over 2000 square inches, and larger custom systems are also available.

PVD 200 Drum Coater
Horizontal Or Vertical Drum (Horizontal Shown)

PVD 500 Drum Coater
Horizontal Or Vertical Drum (Vertical Shown)
Spezifikationen
Platform
PVD 200 Drum Coater
PVD 500 Drum Coater
Orientierung
Horizontal or Vertical
Horizontal or Vertical
Deposition Zone
Up To 300 sq/in Of Deposition Area
(Overall Drum = 9" OD x 15" LG)
Up To 1.440 sq/in Of Deposition Area
(Overall Drum = 30,5" OD x ≈21" LG)
Substrate Manipulation
Heating, Cooling, Bias, Removable Panels
Single and Dual Axis Rotation For 3D Components
Ion Etch Option
Heating, Cooling, Bias, Removable Panels
Single and Dual Axis Rotation For 3D Components
Ion Etch Option
Source Capacity
Up to (4) Sides Available for Linear Cathodes or a Linear Ion Source
Up to (7) Sides Available for Linear Cathodes or a Linear Ion Source
Netzgeräte
DC, PDC, RF, MF and HIPPIMS Power Supplies
DC, PDC, RF, MF and HIPPIMS Power Supplies
Source Accessibility
Easy Access to Sputter Sources Through Drop-down/Hinged Doors
Easy Access to Sputter Sources Through Drop-down/Hinged Doors

PVD 200 Drum in a vertical orientation, showing the drop-down/hinged doors and customized cathodes in opposite side.

PVD 500 Drum in a vertical orientation, showing a Si 3-piece target during installation.
THROUGHPUT: PUMPING SPEED
Pumping Options and How They Can Affect Your Throughput
- In order to maximize your throughput, one should consider the pumpdown times as show to the graph on the right.
- Based on the graph to the right, one can summarize that upgrading to a larger high vacuum valve, could result in two extra batches of wafers per shift (using the example shown).
- See table showing all pumping configurations offered along with typical pumpdowns and base pressures.
THROUGHPUT: QUANTITY OF WAFERS
Vertical Drum Options
Single Axis Drum fixture.
Available in both vertical and horizontal configurations.
DRUM | DRUM Size | Effective Deposition Zones | Total Number Of 1" Substrates Per Effective Zone/Total DRUM |
---|---|---|---|
PVD 200 | 9" OD Diameter x 15" H | (5) 6" Wide | 48/240 |
(7) 4" Wide | 33/231 | ||
(10) 2" Wide | 24/240 | ||
PVD 500 | 30,5" OD Diameter x 20,87" H | (8) 12,5" Wide | 153/1224 |
(10) 10" Wide | 119/1190 | ||
(12) 8,25" Wide | 102/1224 |
Horizontal Drum Options
Dual Axis Drum fixture.
Available in both vertical and horizontal configurations used where 3D coatings are required.
DRUM | DRUM Size | Effective Deposition Zones | Total Number Of 1" Substrates Per Effective Zone/Total DRUM |
---|---|---|---|
PVD 200 | 9" OD Diameter x 15" H | (5) 6" Wide | 48/240 |
(7) 4" Wide | 33/231 | ||
(10) 2" Wide | 24/240 | ||
PVD 500 | 30,5" OD Diameter x 20,87" H | (8) 12,5" Wide | 153/1224 |
(10) 10" Wide | 119/1190 | ||
(12) 8,25" Wide | 102/1224 |
MATERIALS DEPOSITED: CATHODES

Internally Mounted Cathode
- Internal mounting enables adjustable source-substrate distances, ideal for uniformity and rate optimization.

Externally Mounted Cathode
- External mounted cathode enables easy access to utilities and the ability to hard mount an RF tuner for enhanced power integration. This option has a fixed source-substrate throw distance.

Hinged Magnetron Door
- Enables easy access to sputtering source for target changes, adjusting source-to-substrate distance, and source maintenance.
Standard & High Strength Magnet Arrays
-
Standard Strength: High Target Utilization, Optimized for Non-Magnetic Materials
ex. Metals and bonded ceramics -
High Strength: Optimized for highly coercive target materials
ex. Ni, Fe, Co, Permalloy
Direct & Indirect-Cooled Designs
-
Direct-Cooled: Water cooling is directly on the backside of the target.
Direct-Cooled, is Preferred when high throughput is needed or when sputtering poor thermally conductive materials.
Advantage: Higher power density capability for enhanced sputtering rates! -
Indirect-Cooled: Water cooling is contacted to the target through a solid membrane or backing plate.
When high throughput is not important.
Advantage: Solid barrier between target and cooling water alleviates chance of a direct leak into the chamber.
MATERIALS DEPOSITED: POWER SUPPLIES

DC Power Supplies:
- When sputtering conductive materials, DC power is a simple, economic option.
- Examples of materials that can be sputtered with DC power includes: Al, Cu, Co, Hf, Mo, Ni, ITO, Zn.
Sputtering Rates: Conductive materials with good thermal properties can be sputtered at higher power densities. This results in generally higher sputtering rates resulting in higher throughput.

RF Power Supplies:
- When sputtering non-conductive materials and ceramics.
- Examples of materials that can be sputtered with RF power includes: Al2O3, SiO2, HfC, LiF, ZnO.
Material stoichiometry is maintained much easier than with reactive sputtering.
Sputtering Rates: RF power density is generally 1/3 of DC due to the higher frequency of RF power. In most non-conductive materials, the sputtering rates are much lower than conductive materials based on their material properties.

Pulsed DC Power Supplies:
- When sputtering in a reactive mode, pulsed DC provides the most effective solution.
- Examples of materials that can be sputtered with DC power includes: Al, Cu, Co, Hf, Mo, Ni, ITO, Zn (all conductive materials).
Reactive Depositions will adversely affect DC power supplies. Pulsed DC power supplies eliminate Poisoning typically seen in straight DC processes. However, due to lower duty cycling, rates are typically lower with Pulsed DC.

HIPIMS Power Supplies:
- HIPIMS enables the ability to achieve high density, hard coatings, and DLC coating properties.
- Examples of materials that can be sputtered with DC power includes: Al, Cu, Co, Hf, Mo, Ni, ITO, Zn (all conductive materials).
Extremely dense, non-porous films are generated as a result of the ionized plasma produced with High Impulse Magnetron sputtering power supplies. For more examples of power types that can be used with target materials - please reference our deposition materials chart.
Mid Frequency or Mid Frequency AC:
- When sputtering in a reactive mode, Mid Frequency provides the fastest deposition rates possible.
- Examples of materials that can be sputtered with DC power includes: Al, Cu, Co, Hf, Mo, Ni, ITO, Zn (all conductive materials).
Extremely fast reactive deposition films are possible with a mid-frequency power supply. This will require two dedicated linear cathodes per power supply, but increases throughput dramatically.

MATERIALS DEPOSITED: UTILIZATION
Target Utilization plays a significant role in overall production cost.
- Higher Target Utilization = Longer run times!
- Higher Target Utilization = Lower production costs
For applications with "precious metals", the upfront material cost is generally much higher. However, with precious metals, material reclaim can play a significant role in overall cost.
- Magnetic optimization target thickness and throw distance impact target utilization.
- Our application engineers will determine the best magnet package, target thickness, and throw distance to meet your process needs.
For example (Prices and percentages for reference only. Current market value applies.):
A system using a Gold Target with a size of 3,5" x 12" x 0,125" thick (52,71 troy ounces), has an estimated cost of $109.000,00* (Price of Gold + Fab)
With a target utilization of 30%, you would yield a total reclaim amount of approx. 36,9 troy ounces. *The reclaim amount factors in a 3% estimated loss, so the total net is 97% of the amount returned.
36,9 troy ounces x 97% return = 35,793 troy ounces
35,793 troy ounces x *market value* BASF Catalysts - Metal Prices - $1.722,00* = $61.635,00
Less $180,00 refining fees = $61.455,55
*Example, prices subject to change.
LEARN MORE ABOUT RECLAIM
SUBSTRATE PROPERTIES: UNIFORMITY
UNIFORMITY
Target Width | Source-Substrate Distance | Suggested Overhang per Side | Uniformity* |
---|---|---|---|
3,5" | 2" | 3" | +/-5% |
3,5" | 3" | 3,5" | +/-5% |
3,5" | 4" | 4" | +/-5% |
5" | 2" | 4" | +/-5% |
5" | 3" | 4,5" | +/-5% |
5" | 4" | 6" | +/-5% |
*Can optimize to within +/-2% based on parameters, subject to set-up.
The uniformity graph shows the relationship between source-substrate distance (source-substrate) and the effect on uniformity. As source-substrate increases, uniformity decreases.
Parameters That Impact Uniformity
- Magnetic field profile: The magnetic field can be optimized for enhanced uniformity by extending the erosion zone.
- Target to substrate overhang: Applying a larger overhang at each end of the target will improve the overall uniformity.
- Source-Substrate Distance: In a dynamic application where the substrate passes through the target, a shorter source-substrate distance will improve uniformity.
- Substrate movement/rotation: Dynamic motion of the substrate through the target helps to randomize the deposited material as it arrives to the substrate, improving the uniformity.
- Target to substrate orientation: Centering the substrate on the target in a dynamic sputtering mode produces optimal uniformity.
- Our process engineers will review your application and determine the best magnetic profile, source-substrate distance, and rotational speed of the drum to maximize your uniformity.

Architektur-Übersicht
Kurt J. Lesker Company® eKLipse™ Controls Software wird auf allen KJLC-Plattformen eingesetzt. Die Plattform eKLipse™ steuert eine .NET-Anwendung, die auf einem Windows-PC für die Benutzeroberfläche und den Rezepteditor ausgeführt wird. Die Anlagenautomatisierung erfolgt über einen eigenständigen Echtzeit-Controller.
Rezepte
- Graphical Recipe Builder – Erstellen Sie ganz einfach Rezepte, indem Sie auf die gewünschte Komponente klicken und die Attribute dieses Elements festlegen.
- Scripted Recipe Builder – Ein traditionellerer „scripted“ Rezepteditor zeigt mehr Details zum Setzen oder Überprüfen des Wertes einer Systemkomponente während eines Prozesses.
Zuverlässig
- Echtzeit-Controller – Das System arbeitet unabhängig vom Windows-Softwarepaket und setzt das Rezept bei einer Fehlfunktion der Software/des Computers fort.
- Unabhängige thermische Verdampfung Dünnschicht-Steuerung – Es gibt keine Software von Drittanbietern, die einen „Handshake“ oder „Handoff“ zwischen der Software des Systemherstellers und der Software des Dünnschichtreglers erfordert.
Unbegrenzte Rezepte, (import- und exportfähig)
- Unbegrenzte Anzahl von Rezepten mit Funktionen der Benutzersicherheitsstufe
- Rezept-Import-/Exportfähigkeit (zum Übertragen von Rezepten zwischen ähnlich ausgestatteten Werkzeugen)
- Jeder Rezeptschritt kann so konfiguriert werden, dass der Benutzer einen Wert ändern und Prozessbedingungen ändern kann, ohne das Planungsrezept zu beeinflussen. Zum Beispiel kann das Rezept zum Zeitpunkt der Ausführung den Benutzer zur Eingabe der gewünschten Schichtdicke oder Leistungseinstellung auffordern.
- Einheitliche Benutzererfahrung über alle Depositionstechniken und KJLC-Plattformen (Sputter, Thermal, EBeam, ALD) hinweg.
- Mehrkammer- und Multi-PC-Steuerung für Cluster-Tools
Benutzerdefinierter Diagrammschreiber und Datenaufzeichnung
- Benutzerdefiniertes Diagramm mit bis zu 10 gleichzeitigen Diagrammen
- Der Diagrammschreiber kann verwendet werden, um einen beliebigen Schaltpunkt oder Rückführparameter anzuzeigen.
- Automatische Protokollierung der einzelnen Rezeptschritte für alle Rezepte
- Kartendaten und Konfiguration können gespeichert werden
- Grafische Auswahl der aufzuzeichnenden Signale
Benutzerdefinierte Wartungszähler
- Benutzerdefinierte Wartungszähler sind für jede Komponente verfügbar
- Regelmäßige Wartungsverriegelungen und Rezeptprüfungen können für jeden Wartungszähler konfiguriert werden
- Sputter Target kiloWatt*Stunden- und kundenspezifische Materialverbrauchsverfolgung
Benutzersicherheit
- Unterstützt mehrere Benutzerkonten und Passwortebenen mit benutzerdefiniertem Sicherheitszugang für Rezepte und Bildschirme.
- Der Zugriff auf den Software-Bildschirm kann pro Benutzer angepasst werden
- Rezeptbearbeitung und manuelle Bedienfunktionen können benutzerbezogen zugeordnet werden;
- Benutzer mit vollem Zugriff haben die Möglichkeit, Rezepte und Steuerverriegelungen zu bearbeiten. Benutzer mit eingeschränktem Zugriff sind auf die Ausführung bestimmter Rezepte beschränkt und haben keine Kontrolle über Verriegelungen.
- Jedes Kontrollobjekt kann einer Standard-Benutzersicherheitsstufe zugeordnet werden.
- Der individuelle Zugriff auf den Bildschirm kann jedem Benutzer separat zugeordnet werden.
Funktionen der Mehrbenutzeranlage
- Das Systemereignisprotokoll erfasst alle An- und Abmeldeereignisse der Benutzer, alle ausgeführten Rezepte und Systemstatusmeldungen.
- Die Verriegelung von Vakuum- und Depositionsanlagen ermöglicht eine kontinuierliche Überwachung des Systemstatus und schränkt gleichzeitig die nicht genehmigte Systemnutzung ein (kein Abschalten des Systembildschirms oder PCs erforderlich).
Fernwartungsdienstprogramm und Anwendungen
- Kundenspezifische Version von TeamViewer ermöglicht Fernwartung (kostenlose Android- und IOS-Anwendungen)
- Die Fernverbindung unterstützt die Systemüberwachung und -steuerung sowie die Dateiübertragung.